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Dynamelt™ D Series - Adhesive Supply Unit

Dynamelt D Series is available in four hopper sizes and with a choice of dual or single gear pumps. The ASU uses a microprocessor temperature control to closely control the temperature of hot melt adhesive for up to eight hose standard and precision metered outputs.

The Dynamelt D Series features ITW Dynatec's patented no-char, Melt-On-Demand System.

 
 Overview

DYNAMELT™ D Series is available in four hopper sizes and with a choice of dual or single gear pumps. The ASU uses a microprocessor temperature control to closely control the temperature of hot melt adhesive for up to 8 hose standard and precision metered outputs.

  • Up to four drives / four gear pumps permit up to 8 metered outputs.
  • Standard or precision metered outputs are available.
  • User-friendly push icon-driven controls with multi-lingual display.
  • Dynacontrol™ P.I.D. digital temperature controller with platinum sensor accuracy.
  • 9 combinations of hopper sizes and melt rate selections.
 
 The Dynatec Difference

Melt-on-Demand Hopper
Most suppliers will agree that adhesive degradation is the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state.

The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.

Melt-On-Demand Hopper:

  • Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
  • Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
  • Faster System-Ready – The Dynamini Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
  • Adhesive Degradation is Greatly Reduced –By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
  • Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
  • Seven-Year Hopper Warranty
 




System D25 D45 D50 D90
Hopper Capacity 25kg (55lbs) 45kg (100lbs) 50kg (110lbs)  90kg (200lbs)
Operating Temperature 38 to 218°C (100 to 425°F) 38 to 218°C (100 to 425°F) 38 to 218°C (100 to 425°F)  38 to 218°C (100 to 425°F)
Melt Rate (per hour)* 23 kg/hr (50 lbs/hr) 23 kg/hr (50 lbs/hr) 46 kg/hr (100 lbs/hr)  46 kg/hr (100 lbs/hr)
Melt Rate (per hour)* - W/Optional Grid 41 kg/hr (90 lbs/hr) 41 kg/hr (90 lbs/hr) 82 kg/hr (180 lbs/hr)  82 kg/hr (180 lbs/hr)
Melt Rate (per hour)* - 2 Optional Grids N/A 59 kg/hr (130 lbs/hr) N/A  118 kg/hr (260 lbs/hr)
Pump Rate (4.5cc Gear Pump)  .38kg (.83lb) min   .38kg (.83lb) min   .38kg (.83lb) min   .38kg (.83lb) min
Gear Pumps Standard 1.5, 3.2, 4.5 cc/rev 1.5, 3.2, 4.5 cc/rev 1.5, 3.2, 4.5 cc/rev  1.5, 3.2, 4.5 cc/rev
Gear Pumps / Drives   1-2   1-2   1-4   1-4
Hose Output Zones**  2-6 2-6  2-8  2-8
Maximum Working Hydraulic Pressure  68 bar (1000psi)  68 bar (1000psi)  68 bar (1000psi)  68 bar (1000psi)
Temperature Control Stability  ±1°C  ±1°C  ±1°C  ±1°C
Electrical Service Standard  200 to 240 VAC 3Ph Δ 50/60Hz  200 to 240 VAC 3Ph Δ 50/60Hz  200 to 240 VAC 3Ph Δ 50/60Hz  200 to 240 VAC 3Ph Δ 50/60Hz
Electrical Service Standard  380 to 400 VAC 3Ph Y 50/60Hz  380 to 400 VAC 3Ph Y 50/60Hz  380 to 400 VAC 3Ph Y 50/60Hz  380 to 400 VAC 3Ph Y 50/60Hz
Operator Interface  Icon-based Keypad  Icon-based Keypad  Keypad w/ LCD  Keypad w/ LCD
Maximum Wattage  24,200 W  26,700 W  48,400 W  53,400 W
Working Viscosity  1,000 to 50,000 cps  1,000 to 50,000 cps  1,000 to 50,000 cps  1,000 to 50,000 cps
Working Viscosity (reduced melt-rate)  50,000 to 100,000 cps  50,000 to 100,000 cps  50,000 to 100,000 cps  50,000 to 100,000 cps

*Melt rates vary with adhesive type. 200/240 VAC, 50-60 Hz, 3-phase delta nominal or 400 VAC, 50-60 Hz, 3-phase wye nominal.
**Four hose/head zones with four auxiliary zones, or six hose/head zones without auxiliary zones. D50/90 units have eight hose/head zones with eight auxiliary zones. 

Dimensions D25 D45 D50 D90
Height (H) 133 cm (52.4 in) 133 cm (52.4 in) 133 cm (52.4 in) 133 cm (52.4 in)
Depth (D) 97.5 cm (38 in) 97.5 cm (38 in) 97.5 cm (38 in) 97.5 cm (38 in)
Width (W) 52 cm (20.5 in) 52 cm (20.5 in) 104 cm (41 in) 104 cm (41 in)
 
Optional Accessories
High accuracy gear pumps
Adhesive low level indicator
KBSI signal isolator
Ethernet communications
Analog or digital adhesive indicator

 

Click here to request a quote on hot melt machinery from ITW Dynatec.

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ITW Dynatec | 31 Volunteer Drive | Hendersonville, TN 37075 | Phone: 615.824.3634 | info@itwdynatec.com