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Ultra SCS Applicator

 
 

Ultra™ SCS - Strand Coating System

Ultra™ is a modular hot melt applicator platform, designed for precise adhesive deposition at highest line speeds.

 
 Overview

Ultra™ is a modular hot melt applicator platform, designed for precise adhesive deposition at highest line speeds. The advanced Ultra™ SCS nozzle technology delivers precise adhesive deposition with exceptionally-low variability for elasticized legs, leg cuffs and waist bands resulting in increased line speed, reduced adhesive consumption and better consistency in patterns.

 
 Features
  • Next level high-speed technology (up to 700 MPM)
  • Rapid Change-Over (RCO) design for quicker maintenance
  • Ultra™-stitch and Ultra™-touch nozzle designs to meet multiple requirements
  • Integrated hardened steel elastic strand guides for extended lifespan
  • Larger adhesive orifices for less plugging and higher line efficiency
  • Optimized module technology for faster response and longer cycle life
  • The lowest usage of adhesive available with total creep strength down to 1% (even as low as .015 grams/linear meter/strand).

 The Dynatec Difference

Specifically designed to advance results in the disposable hygiene market, Ultra™ SCS strand coating applicators coat elastic strands with hot melt adhesive with a patent-pending design that provides the industry’s most accurate and efficient adhesive coating. Efficiency is at the heart of the design, which delivers next-level high-speed technology as well as Rapid Change-Over for quick maintenance, integrated hardened steel elastic strand guides for extended lifespan and large adhesive orifices for less plugging and minimal downtime. Ultra™ Stitch and Ultra™ Touch nozzles not only offer a wide operating window within a range of process conditions, but also support applications using a broad variety of elastic and adhesive materials. With the lowest adhesive usage available, the Ultra™ SCS also provides a total creep strength as low as 1 percent.

 
Technical Data
System (only when more than 1 model) 1-port 2-port 3-port 4-port 6-port 8-port
Operating temperature range 25° to 200°C (77° to 392°F) 25° to 200°C (77° to 392°F) 25° to 200°C (77° to 392°F) 25° to 200°C (77° to 392°F) 25° to 200°C (77° to 392°F) 25° to 200°C (77° to 392°F)
Viscosity range 100-30,000 mPas/cps 100-30,000 mPas/cps 100-30,000 mPas/cps 100-30,000 mPas/cps 100-30,000 mPas/cps 100-30,000 mPas/cps
Warm-Up time 15 min. for cold start, 5 min. for module change 15 min. for cold start, 5 min. for module change 15 min. for cold start, 5 min. for module change 15 min. for cold start, 5 min. for module change 15 min. for cold start, 5 min. for module change 15 min. for cold start, 5 min. for module change
Wattage Module Manifold (air heater) 450 W 450 W 625 W 800 W 1200 W 1600 W
Wattage Service Block 450 W 450 W 525 W 600 W 900 W 600 W
Min. Off cycle time 3 ms 3 ms 3 ms 3 ms 3 ms 3 ms
Min. On cycle time 3 ms 3 ms 3 ms 3 ms 3 ms 3 ms
Pneumatic pressure range to solenoid 4.5-5.5 bar (65-80 psi) 4.5-5.5 bar (65-80 psi) 4.5-5.5 bar (65-80 psi) 4.5-5.5 bar (65-80 psi) 4.5-5.5 bar (65-80 psi) 4.5-5.5 bar (65-80 psi)
Supply voltage setup 200-240V, 1 Ph, 50-60Hz 200-240V, 1 Ph, 50-60Hz 200-240V, 1 Ph, 50-60Hz 200-240V, 1 Ph, 50-60Hz 200-240V, 1 Ph, 50-60Hz 200-240V, 1 Ph, 50-60Hz
Adhesive pressure range 68 bar (1000 psi) maximum 68 bar (1000 psi) maximum 68 bar (1000 psi) maximum 68 bar (1000 psi) maximum 68 bar (1000 psi) maximum 68 bar (1000 psi) maximum
Weight 2,0 kg (4,5 lbs)
Mounting interface 2 x M8-1.25 tapped holes 2 x M8-1.25 tapped holes 2 x M8-1.25 tapped holes 2 x M8-1.25 tapped holes 4 x M8-1.25 tapped holes 4 x M8-1.25 tapped holes
Application air pressure range 0-4 bar (0-60 psi) 0-4 bar (0-60 psi) 0-4 bar (0-60 psi) 0-4 bar (0-60 psi) 0-4 bar (0-60 psi) 0-4 bar (0-60 psi)
Typical air flow per nozzle "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)" "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)" "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)" "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)" "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)" "1020 nl/h, 0.6 SCFM (Omega) 1700 nl/h, 1.0 SCFM (UFD)"
Application width per nozzle 3-25 mm 3-25 mm 3-25 mm 3-25 mm 3-25 mm 3-25 mm
Air pressure range Ultra stitch nozzle 0,3-1,7 bar (5-25 psi) 0,3-1,7 bar (5-25 psi) 0,3-1,7 bar (5-25 psi) 0,3-1,7 bar (5-25 psi) 0,3-1,7 bar (5-25 psi) 0,3-1,7 bar (5-25 psi)
Minimum Strand Spacing 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm

Dimensions
Height (H) 146 mm 146 mm 146 mm 146 mm 146 mm 146 mm
Depth (D) 235 mm 235 mm 235 mm 235 mm 235 mm 235 mm
Width (W) 50 mm 50 mm 75 mm 100 mm 150 mm 200 mm
 
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ITW Dynatec | 31 Volunteer Drive | Hendersonville, TN 37075 | Phone: 615.824.3634 | info@itwdynatec.com