Dynamelt™ M Series - Adhesive Supply Unit
The Dynamelt M Series are PLC-controlled hot-melt adhesive supply units (ASU) offering the highest accuracy and flexibility for a wide range of different applications, like those in the Automotive, Disposable Hygiene Product, Tape & Lable and Filter Industry.
Overview
The Dynamelt M Series are available in three cabinet sizes and offer four hopper sizes. The control system closely controls the temperature of hot melt adhesive for up to 12 hoses and 12 heads.
The Dynamelt system provides accurate, proportionate temperature control for the hopper, hoses and applicators. Sequential heating delays may be programmed for turn-on of the hose and heads. With these flexible temperature programming features, the Dynamelt system increases adhesive life by eliminating prolonged high adhesive temperatures. It reduces energy consumption and brings the system up to normal operating temperatures in the shortest possible time.
Downloads
Features
Hot-Melt Adhesive Melting System
- Melts only the adhesive demanded for the application
- Four hopper (tank) sizes available in single configurations, three dual hopper sizes available in M70, M140 and M210
- Additional melt grids can be added to meet additional adhesive volume requirements
- Durable precision gear pumps
- Patented no-char, Melt-On-Demand hoppers.
- Available PLC systems include DynaControl™, Allen Bradley, Siemens, etc.
The Dynatec Difference
Adhesive degradation is recognized as the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers (tanks) only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.
Melt-On-Demand Hopper:
- Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
- Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
- Faster System-Ready – The Dynamelt Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
- Adhesive Degradation is Greatly Reduced – By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
- Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
⊕ For more information see Melt-On-Demand page and Video.
Adhesive Delivery System:
ITW Dynatec also offers hot melt adhesive feeders to automatically transfer dry, pelletized hot melt adhesive from a bulk container to the adhesive supply unit. For more information click here!
Technical Data
| System | M35 | M70 | M140 | M210 |
|---|---|---|---|---|
| Hopper Capacity | 35kg (75lbs) | 70kg (155lbs) | 140kg (310lbs) | 210kg (460lbs) |
| Operating Temperature | up to 218°C (425°F) | |||
| Melt Rate (per hour)* | 18-65 kg/h (40-143 lb/h) | 27-95 kg/h (59-209 lb/h) | 34-115 kg/h (75-253 lb/h) | 45-145 kg/h (99-319 lb/h) |
| Gear Pumps Sizes | 0.15 – 45 cc/rev | |||
| Number of Gear pump/ unit | 1-2 | 1-4 | 1-4 | 1-6 |
| Hose Output Zones | 1-4 | 1-8 | 1-8 | 1-12 |
| Hose Return Zones | 1-4 | 1-8 | 1-8 | 1-12 |
| Max Working Hydraulic Pressure | 69bar (1,000psi) | |||
| Temperature Control Stability | ± 1°C (1°F) | |||
| Supply voltage setup 1 | 200 to 240 VAC 3Phase 50/60 Hz | |||
| Supply voltage setup 2 | 380/400 VAC 3Phase 50/60 Hz | |||
| Adhesice Viscosity range | 500 – 50,000cps | |||
*Melt rates dependant on adhesive type
| Panel Dimensions | M35 | M70 | M140 | M210 |
|---|---|---|---|---|
| Height (H) | 135 cm (53 in) | 168 cm (66 in) | 168 cm (66 in) | 168 cm (66 in) |
| Depth (D) | 87.8 cm (34.6 in) | 130 cm (51.2 in) | 130 cm (51.2 in) | 130 cm (51.2 in) |
| Width (W) | 60 cm (23.5 in) | 85 cm (33.5 in) | 85 cm (33.5 in) | 123 cm (48.4 in) |
| Optional Accessories |
|---|
| Digital RPM readout |
| Multi-lingual display capabilities |
| Programmable sequential heat zone startup |
| Programmable temperature setback |
| High/low alarm for each zone |
| Separate pump/motor speed control |
| Dynacontrol™ or commercial PLC systems standard |
| Dual hopper configurations available (excludes M35) |
| Pressure transducers to monitor pressure |
| Automatic level controls |
