Dynamelt™ SR Series - Adhesive Supply Unit
Dynamelt™ SR is a compact adhesive melt and supply unit with intuitive controls and a modular design. The unit is simple to install, operate and maintain.
Overview
The Dynamelt™ system provides accurate, proportionate temperature control for the hopper (tank), hoses and applicators. Sequential heating delays may be programmed for turn-on of the hoses and heads. A “standby” temperature may be programmed so that the temperature zones can be maintained at a lower temperature when the hot melt adhesive supply unit is not in active use, enabling rapid return to normal operation.
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Features
- Available in four hopper (tank) sizes and with a choice of piston or gear pump.
- Simplified access and maintenance procedures make replacing modular electronics, filters and pumps quick and easy.
- Intuitive, easy to read display is repositionable to front or side of unit and shows all system parameters at a glance.
- Consumes up to 20% less energy and significantly less air than similar competitive units, reducing operating costs.
- New Nano ceramic hopper coating is 5 times more durable than competitive PTFE coatings to withstand wear.
- Standard features include 7-Day Scheduler to simplify daily operation.
- Controller display panel on the front or side of the unit, or remotely from the unit through a pendant display panel.
Reliability:
- Melt-On-Demand™ technology
- 15 times more filter surface area
- EVC-1™ ensures consistent output
- Gemini™ hose backup heater
Safety:
- Finger-safe electronics
- Lock-out / tag-out power switch
- Covered manifold
- ADS1 Autofill™ Delivery System
Cost of Ownership
- Total system saves you time & money
- Longer maintenance cycles, easy to troubleshoot
- Dynamelt SR™ uses 20% less energy
- Accessories help to reduce labor and adhesive usage
Flexibility
- Easy installation, compact footprint
- Corner mounted hose connections
- Easy-to-read, repositionable display panel
- Plug and play “smart” accessories
The Dynatec Difference
Adhesive degradation is recognized as the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers (tanks) only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.
Melt-On-Demand Hopper:
- Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
- Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
- Faster System-Ready – The Dynamelt Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
- Adhesive Degradation is Greatly Reduced – By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
- Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
⊕ For more information see Melt-On-Demand page and Video.
Adhesive Delivery System:
ITW Dynatec also offers hot melt adhesive feeders to automatically transfer dry, pelletized hot melt adhesive from a bulk container to the adhesive supply unit. For more information click here!
Technical Data
| System | SR05 | SR10 | SR22 | SR45 |
|---|---|---|---|---|
| Hopper (Tank) Capacity * | 5 kg (10 lbs) | 10 kg (22 lbs) | 22 kg (48 lbs) | 45 kg (100 lbs) |
| Weight | 59 kg (129 lbs) | 63 kg (138 lbs) | 80 kg (177 lb) | 90 kg (198 lbs) |
| Melt rate ** | 10 kg/h (23 lbs/h) | 10 kg/h (23 lbs/h) w. heating grid = 15 kg/h (34 lbs/h) |
22 kg/h (50 lbs/h) w. heating grid = 41 kg/h (91 lbs/h) |
23 kg/h (51 lbs/h) w. heating grid = 45 kg/h (100 lbs/h) |
| Operating Temperature | 10 ° to 218 °C (50 ° to 425 °F) | |||
| Gear Pump Sizes | from 0,16 to 20 ccm/rev | |||
| Piston pump rate | 0.91 kg/min (2 lbs/min) | |||
| Piston pump compression ratio | 12:1 | |||
| Hose/Head output zones | 2, 4 or 6 | |||
| Max. working hydraulic pressure | 68 bar (1,000 psi) | |||
| Supply voltage setup 1 | 200-240 VAC, 1Ph, Δ 50/60 Hz, 200-240 VAC, 3Ph Δ 50/60 Hz |
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| Supply voltage setup 2 | 240/400 VAC 3Ph Y 50/60 Hz | |||
| Adhesive Viscosity range | 500 to 50,000 cps | |||
* No optional grid mounted.
** Melt rates vary with adhesive type.
| Dimensions | SR05 | SR10 | SR22 | SR45 |
|---|---|---|---|---|
| Height | 533 mm (20.96 in) | 661 mm (26 in) | 918 mm (36.1 in) | 1324 mm (52.1 in) |
| Depth | 427 mm (16.8 in) | 427 mm (16.8 in) | 456 mm (18 in) | 456 mm (18 in) |
| Length | 655 mm (25.79 in) | 655 mm (25.79 in) | 851 mm (33.5 in) | 851 mm (33.5 in) |