Simplicity™ Series - Adhesive Supply Unit

The Simplicity™ Adhesive Supply Unit features a modular and compact design that makes it simple to install, operate and maintain.

Overview

Simplicity™ features an HMI and hopper lid swivel for flexible configurations, while its small internal reservoir and auto feeding system rivals “tankless” systems.

To match the production needs optimally, at the 16 kg hopper (only) a pre-melt grid can be mounted to increase the adhesive melt rate and two piston pumps can be mounted to double the delivery rate, which make Simplicity™ unique and exceptional in his class.

Simplicity’s unique design and performance features set it apart from the competition, minimizing downtime and maximizing flexibility and reliability.

Features

  • Available in 4 kg, 8 kg, 16 kg tank sizes with a piston pump and (only) 16 kg tank up to 2 piston pumps.
  • “Turn it on and walk away” convenience makes it an outstanding value
  • Vertically integrated piston pump with easy-spin pump filter
  • Easy-to-operate single board control eliminates the need for extensive training
  • Melt-On-Demand technology eliminates charring and reduces maintenance
  • All-in-one filter/regulator with integrated pre-filter and coalescing filter
  • Low-Level sensor
  • Dynafill auto feed capable
  • Accommodates as many as six hoses
  • Available pre-melt grid for increased melt rate

The Dynatec Difference

Adhesive degradation is recognized as the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers (tanks) only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.

Melt-On-Demand Hopper:

Melt-On-Demand Hopper (Tank)

  • Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
  • Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
  • Faster System-Ready – The Dynamelt Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
  • Adhesive Degradation is Greatly Reduced – By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
  • Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
For more information see Melt-On-Demand page and Video.

 

Adhesive Delivery System:

ITW Dynatec also offers hot melt adhesive feeders to automatically transfer dry, pelletized hot melt adhesive from a bulk container to the adhesive supply unit. For more information click here!

Technical Data

 

System 4 kg 8 kg 16 kg/
16 kg w. dual piston pump
Hopper (Tank) Capacity * 4 kg (9 lbs) 8 kg (18 lbs) 16 kg (35 lbs)
Melt rate ** 11 kg/h (25 lbs/h) 11 kg/h (25 lbs/h) 22 kg/h (50 lbs/h)
w. heating grid =
41 kg/h (90 lbs/h)
Operating Temperature 10 ° to 218 °C (50 ° to 425 °F)
Piston pump compression ratio 12:1
Piston pump rate 0.91 kg/min (2 lbs/min)
Hose/Head output zones w. piston pump 2, 4 or 6
Max. working hydraulic pressure 68 bar (1,000 psi)
Supply voltage setup 1 200-240 VAC, 1Ph, Δ 50/60 Hz,
200-240 VAC, 3Ph Δ 50/60 Hz
Supply voltage setup 2 240/400 VAC 3Ph Y 50/60 Hz
400/480 VAC, 3Phase (DELTA), with optional transformer kit
Adhesive Viscosity range 500 to 50,000 cps

* No optional grid mounted.
** Melt rates vary with adhesive type.

 

Dimensions 4 kg 8 kg 16 kg (Piston pump version only)
Height 454.5 mm (17.89 in) 541.5 mm (21.32 in) 510.6 mm (20.10 in)
Depth 339 mm (13.34 in) 339 mm (13.34 in) 431.2 mm (16.97 in)
Length 619.5 mm (24.39 in) 619.5 mm (24.39 in) 712.9 mm (28.07 in)

Video

ITW Dynatec Simplicity - Adhesive Supply Unit