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Dynamelt™ S Series - Adhesive Supply Unit

The Dynamelt S Series hot melt adhesive supply unit (ASU) is a computer-controlled hot-melt supply unit designed on metric standards. Its "all-icon" control panel, with choice of display languages, is internationally operator friendly. Available for 120v, 240,v or 380v service.

The Dynamelt S features ITW Dynatec's patented no-char Melt-On-Demand™ system.

 
 Overview

The Dynamelt™ system provides accurate, proporionate temperature control for the hopper, hoses and applicators. Sequential heating delays may be programmed for turn-on of the hoses and heads. A "standby" temperature may be programmed so that the temperature zones can be maintained at a lower temperature when the hot melt adhesive supply unit is not in active use, enabling rapid return to normal operation.

Available in four hopper sizes, each with our no-char Melt-On-Demand system and a choice of piston or gear pump, the Dynamelt™ S ASU uses a microprocessor temperature control to closely control the temperature of hot-melt adhesive for up to six hoses and six heads. Temperature setpoint are operator-selected for up to 14 zones and the system automatically provides warnings and alarms for operator errors and system malfunctions.

  • MELT-ON-DEMAND Hopper Grid extends adhesive life and performance.
  • 7 year Melt-On-Demand hopper warranty.
  • Self-diagnostic DYNACONTROL™ P.I.D. Digital Temperature Controller with platinum sensor accuracy.
  • Four hopper sizes fitted with either piston or gear pump.
  • Hopper grid melts only the adhesive that is demanded by the application, virtually eliminating char.
 
 The Dynatec Difference

Melt-on-Demand Hopper
Most suppliers will agree that adhesive degradation is the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.

Melt-On-Demand Hopper:

  • Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
  • Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
  • Faster System-Ready – The Dynamini Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
  • Adhesive Degradation is Greatly Reduced –By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
  • Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
  • Seven-Year Hopper Warranty
 
 

Dynamelt™ S Series - Adhesive Supply Unit

The Dynamelt S Series hot melt adhesive supply unit (ASU) is a computer-controlled hot-melt supply unit designed on metric standards. Its "all-icon" control panel, with choice of display languages, is internationally operator friendly. Available for 120v, 240,v or 380v service.

The Dynamelt S features ITW Dynatec's patented no-char Melt-On-Demand™ system.

 
 Overview

The Dynamelt™ system provides accurate, proporionate temperature control for the hopper, hoses and applicators. Sequential heating delays may be programmed for turn-on of the hoses and heads. A "standby" temperature may be programmed so that the temperature zones can be maintained at a lower temperature when the hot melt adhesive supply unit is not in active use, enabling rapid return to normal operation.

Available in four hopper sizes, each with our no-char Melt-On-Demand system and a choice of piston or gear pump, the Dynamelt™ S ASU uses a microprocessor temperature control to closely control the temperature of hot-melt adhesive for up to six hoses and six heads. Temperature setpoint are operator-selected for up to 14 zones and the system automatically provides warnings and alarms for operator errors and system malfunctions.

  • MELT-ON-DEMAND Hopper Grid extends adhesive life and performance.
  • 7 year Melt-On-Demand hopper warranty.
  • Self-diagnostic DYNACONTROL™ P.I.D. Digital Temperature Controller with platinum sensor accuracy.
  • Four hopper sizes fitted with either piston or gear pump.
  • Hopper grid melts only the adhesive that is demanded by the application, virtually eliminating char.
 
 The Dynatec Difference

Melt-on-Demand Hopper
Most suppliers will agree that adhesive degradation is the number one cause of downtime on hot melt equipment. To address this problem, ITW Dynatec has patented a “Melt-on-Demand” system. ITW Dynatec’s vertical, unheated hoppers only melt the amount of adhesive required by the application. Most of the hot melt adhesive in the hopper remains at a much lower temperature, perhaps even solid state. The added benefits of melting only the adhesive required are quicker start-ups, reduced energy costs, better viscosity control, and reduced fumes.

Melt-On-Demand Hopper:

  • Less Energy Consumption – The Dynamelt uses less energy than conventional equipment by heating only the adhesive in the lower portion of the hopper. There is no need to waste energy and manufacturing time melting/maintaining the entire contents of the hopper.
  • Operator Safety – The adhesive in the top of the hopper remains in a cooler, often solid state and reduces the operator’s potential for burns. Also, adhesive splash-back when filling the hopper is reduced.
  • Faster System-Ready – The Dynamini Series does not have to melt all of the adhesive, so it is ready for operation much faster than conventional equipment.
  • Adhesive Degradation is Greatly Reduced –By only melting the required amount of adhesive, the common problem of charring is minimized. When adhesive is replenished using conventional equipment, the solid, more dense adhesive falls to the bottom of the hopper causing older glue to move to the top of the hopper. By doing this, adhesive is subject to longer heat exposure which is one of the main causes of char. This does not happen with Melt-On-Demand. The molten glue at the bottom of the hopper is used first. Another important benefit is that all of the heat is applied at the bottom of the hopper using Melt-On-Demand, so char build-up on the side walls of the hopper is minimized.
  • Reduced Maintenance – With Melt-On-Demand, equipment maintenance will be reduced. Frequency of Periodic hopper draining to purge char is greatly reduced, and filter and nozzle clogging will be reduced as well.
  • Seven-Year Hopper Warranty
 
 Technical Specifications    
*Melt and pump rates dependant on adhesive type
System S05 S10 S22 S45
Hopper Capacity 5kg (10lbs) 10kg (22lbs) 22kg (48lbs) 45kg (100lbs)
Operating Temperature 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F)
Melt Rate (per hour)* 10 kg/hr (23 lb/hr) 10 kg/hr (23 lb/hr) 23 kg/hr (50 lb/hr) 23 kg/hr (50 lb/hr)
Melt Rate (per hour)* w/ Optional Grid N/A 19 kg/hr (42 lb/hr) 41 kg/hr (90 lb/hr) 41 kg/hr (90 lb/hr)
Pump Rate per minute* (Piston / 4.5cc Gear) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb)
Piston Pump Compression Ratios 12:1 12:1 12:1 12:1
Gear Pumps Standard 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev
Hose Output Zones 2, 4, or 6 2, 4, or 6 2, 4, or 6 2, 4, or 6
Max Working Hydraulic Pressure 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump
Temperature Control Stability ± 1°C (1°F) ± 1°C (1°F) ± 1°C (1°F) ± 1°C (1°F)
Electrical Service Standard 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz
Electrical Service Standard 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz
Working Viscosity 500 - 50,000cps 500 - 50,000cps 500 - 50,000cps 500 - 50,000cps
†Dimensions include the 400-480VAC transformer option
Dimensions S05 S10 S22 S45
Height (H) 42 cm (16.5 in)
54.6 cm (21. in)†
61 cm (24 in)
73.6 cm (29 in)†
61 cm (24 in)
73.6 cm (29 in)†
102 cm (40 in)
114.3 cm (45 in)†
Depth (D) 74.5 cm (29.3 in)
83.2 cm (32.7 in)†
74.5 cm (29.3 in)
83.2 cm (32.7 in)†
84 cm (33 in)
83.2 cm (32.7 in)†
84 cm (33 in)
83.2 cm (32.7 in)†
Width (W) 35.5 cm (14 in) 35.5cm (14 in) 35.5cm (14 in) 35.5cm (14 in)
Weight (empty) 43 kg (94lbs) 44 kg (97lbs) 50 kg (110lbs) 54 kg (118lbs)
 
Optional Accessories
Analog or digital pressure gauge
Adhesive level indicator
Pendant pattern control
Seven day scheduler
400-480 VAC transformer
*Melt and pump rates dependant on adhesive type
System S05 S10 S22 S45
Hopper Capacity 5kg (10lbs) 10kg (22lbs) 22kg (48lbs) 45kg (100lbs)
Operating Temperature 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F) 10 to 218°C (50 to 425°F)
Melt Rate (per hour)* 10 kg/hr (23 lb/hr) 10 kg/hr (23 lb/hr) 23 kg/hr (50 lb/hr) 23 kg/hr (50 lb/hr)
Melt Rate (per hour)* w/ Optional Grid N/A 19 kg/hr (42 lb/hr) 41 kg/hr (90 lb/hr) 41 kg/hr (90 lb/hr)
Pump Rate per minute* (Piston / 4.5cc Gear) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb) .91kg (2lb) / .38kg (.83lb)
Piston Pump Compression Ratios 12:1 12:1 12:1 12:1
Gear Pumps Standard 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev 1.5, 3.2, or 4.5cc/rev
Hose Output Zones 2, 4, or 6 2, 4, or 6 2, 4, or 6 2, 4, or 6
Max Working Hydraulic Pressure 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump 68bar (1,000psi) - Piston Pump
Temperature Control Stability ± 1°C (1°F) ± 1°C (1°F) ± 1°C (1°F) ± 1°C (1°F)
Electrical Service Standard 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz 240 VAC 1Phase 50/60 Hz
Electrical Service Standard 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz 380 VAC 3Phase Y 50/60 Hz
Working Viscosity 500 - 50,000cps 500 - 50,000cps 500 - 50,000cps 500 - 50,000cps
†Dimensions include the 400-480VAC transformer option
Dimensions S05 S10 S22 S45
Height (H) 42 cm (16.5 in)
54.6 cm (21. in)†
61 cm (24 in)
73.6 cm (29 in)†
61 cm (24 in)
73.6 cm (29 in)†
102 cm (40 in)
114.3 cm (45 in)†
Depth (D) 74.5 cm (29.3 in)
83.2 cm (32.7 in)†
74.5 cm (29.3 in)
83.2 cm (32.7 in)†
84 cm (33 in)
83.2 cm (32.7 in)†
84 cm (33 in)
83.2 cm (32.7 in)†
Width (W) 35.5 cm (14 in) 35.5cm (14 in) 35.5cm (14 in) 35.5cm (14 in)
Weight (empty) 43 kg (94lbs) 44 kg (97lbs) 50 kg (110lbs) 54 kg (118lbs)
 
Optional Accessories
Analog or digital pressure gauge
Adhesive level indicator
Pendant pattern control
Seven day scheduler
400-480 VAC transformer
   

 
 

Click here to request a quote on hot melt machinery from ITW Dynatec.

ITW Dynatec | 31 Volunteer Drive | Hendersonville, TN 37075 | Phone: 615.824.3634 | Fax: 615.264.5248 | info@itwdynatec.com

 
 

Click here to request a quote on hot melt machinery from ITW Dynatec.

ITW Dynatec | 31 Volunteer Drive | Hendersonville, TN 37075 | Phone: 615.824.3634 | Fax: 615.264.5248 | info@itwdynatec.com
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